• What is Box Cradle System and When Should It Be Preferred?
    What are the Advantages and Disadvantages of the Box Cradle System?
    What is a Linear Guide, What are the Types of Linear Guide System?
    What are the Advantages and Disadvantages of the Linear Guide System?
    What is Box Cradle System?

    The main working principle of this sled system, which is called hydrostatic friction or box sled, is that the recording and sled equipment work by providing superficial contact on each other. In this system, there is a gap of 5 microns (0.005mm) between the record and the slide, and there is oil like a film strip in this gap so that the movement can take place without any problems.

    Box Cradle Advantages:

    high rigidity
    low vibration
    Better shock damping
    Strong and deep cuts
    Compatibility with all kinds of materials

    Box Cradle Disadvantages:

    Slow idle feedrate
    High production cost
    low sensitivity
    High maintenance cost
    Excess oil consumption
    When is the Box Cradle System Preferred?

    Box slides are generally used in CNC Machines;

    If the material to be processed is hard
    If the workpiece to be clamped is heavy (Usually Machining Centers)
    When percussive and impact workpieces need to be cut
    If cutting is desired by high chip removal with deep depth of cuts
    It should be preferred if regular maintenance and the costs to be incurred will not be ignored.
    What is a Linear Guide System?

    In this sled system, which is called a linear sled, the record and sled are replaced by a car and a sled. These two equipments move on each other by rolling the spacers we call marbles or bobbins. In this system, there is oil on the surface that the bobbin or marble touches. However, a small amount of lubrication is sufficient as there is rolling instead of rubbing surfaces in motion.

    Marble Linear Motion System

    Linear Guide System Advantages:
    high speed movements
    Much more precise measurement accuracy
    Long life
    Low production cost
    Low maintenance and repair cost

    Bobbin Linear Motion System

    Linear Guide System Disadvantages;
    Relatively lighter cutting operations
    Higher probability of vibration
    low sensitivity
    Not suitable for processing all types of materials
    Can be easily damaged in accidents

    Additional Information: Disadvantages stated for Linear Guide systems. Their rollers are relatively less in Linear guideways than in Misket linear guides!..

    When is a Linear Guide System Preferred?

    Linear guide in CNC machines;

     

    When speed matters in total machining time
    If the tolerances on the parts to be machined are narrow (high precision)
    When machining workpieces with relatively smoother form is desired
    When there is no need to cut with a large depth of cut
    If regular maintenance and costs will not be ignored
    should be preferred.

     

    Marble Linear Guide

     

    Bobbin Linear Guide

     

    Box Sled

     

     

     

     

    Rigidity Ratio

     

    50-70%

     

    70-90%

     

    one hundred%

     

    Idle Movement Speed

     

    one hundred%

     

    one hundred%

     

    (Max.) 30%

     

    Movement Speed ​​While Cutting

     

    100 m/min

     

    100 m/min

     

    20 m/min

     

    Friction Rate

     

    5-20%

     

    10-30%

     

    one hundred%

    Considering the above-mentioned information, it is definitely not true to say that either Linear Motion Systems or Box Guide (Friction Guide) systems are completely superior to the other. The main thing here is to choose a movement system suitable for the work to be done.
    – Manufacturers have gradually reduced the production of Box Guide systems due to the high production and maintenance & repair costs in CNC machine production, and prefer to use Linear Systems if it is not essential.